Edge-to-Cloud Manufacturing Intelligence, Simplified
Connect factory equipment, organize operational data, and deliver real-time insights through a modern Unified Namespace-driven architecture — in weeks, not years.
Manufacturing Data Is Broken
Plants generate massive amounts of data, but fragmentation, disconnected systems, and delayed insights mean most of it goes to waste.
Fragmented Data
Critical operational data scattered across siloed systems, historians, and spreadsheets — impossible to get a unified view.
OT/IT Disconnect
Plant-floor OT systems don't connect cleanly to IT and cloud infrastructure, creating a persistent data gap.
Insights Too Late
Analysis arrives after the downtime, scrap, and delays have already happened — reactive instead of proactive.
Tag-Chasing Teams
Engineers waste hours chasing tags, reconciling data, and building one-off reports instead of solving real problems.
The Cost of Inaction
Fragmented manufacturing data doesn't just slow you down — it costs millions in lost efficiency, unplanned downtime, and missed opportunities.
Average reduction in unplanned downtime after deploying Weave across production lines.
Speed improvement from raw data to actionable operational intelligence.
Unified data model deployed across multiple manufacturing facilities.
Introducing Weave
Weave is a modern SaaS platform that connects factory equipment, organizes operational data, and delivers real-time insights through a Unified Namespace-driven architecture.
- Deploy in weeks, not years
- No rip-and-replace required
- Scales from one line to entire enterprise
- AI-ready data architecture
Five Pillars of Manufacturing Intelligence
From raw machine signals to actionable insights — Weave covers the entire data lifecycle.
Connect
Securely ingest PLC and OT data from any equipment using industry-standard protocols.
Organize
Model tags into contextual hierarchies that make sense for your operations and teams.
Standardize
Create a scalable Unified Namespace that unifies data across lines, plants, and sites.
Analyze
Drive OEE, downtime tracking, and performance insights with real-time dashboards.
Act
Enable alerts, automated workflows, and AI-ready operations that drive continuous improvement.
Outcomes That Matter
Weave is deployed across manufacturing operations to solve the challenges that move the needle.
OEE Dashboards & Loss Analysis
Real-time OEE tracking across all lines with automated loss categorization and Pareto analysis to focus improvement efforts.
Downtime Event Correlation
Automatically correlate downtime events with PLC signals to identify root causes faster and reduce mean time to repair.
Golden-Run Baseline Detection
Establish optimal production baselines from historical data to detect deviations before they become quality issues.
Cross-Site Benchmarking
Compare operational metrics across multiple facilities with a unified data model — identify best practices and replicate success.
Predictive Maintenance
Enable condition-based monitoring and predictive maintenance strategies with AI-ready, structured operational data.
Throughput Optimization
Identify bottlenecks and capacity constraints with real-time production tracking and cycle-time analytics.
From PLC to Insight in Five Steps
Weave bridges the gap between factory floor and cloud with a clear, proven data pipeline.
Edge Connect
Lightweight agent connects to PLCs, sensors, and OT systems on the factory floor.
Data Ingestion
Raw signals flow into the Weave ingestion layer via MQTT, OPC-UA, or custom connectors.
Tag Mapping
Tags are mapped into a structured operational taxonomy using Weave's intelligent classification.
Unified Namespace
Contextualized data is published to a scalable Unified Namespace accessible by any consumer.
Consume & Act
Dashboards, APIs, AI models, and automated workflows consume data to drive decisions.
Built Different
Weave isn't another MES bolt-on. It's purpose-built for the modern, connected factory.
Modern Edge + Cloud Architecture
Built from day one for hybrid edge-cloud deployments — not a monolithic on-prem tool retrofitted for the web.
UNS-First Approach
Unified Namespace at the core — not tag chaos. Every data point has context, structure, and meaning from ingest.
Rapid Deployment
Go live in weeks versus the 12–18 month timelines typical of traditional MES/SCADA rollouts.
Multi-Tenant SaaS Scalability
Cloud-native multi-tenant architecture that scales seamlessly from one line to hundreds of sites.
AI-Ready by Design
Structured, contextualized data pipeline designed for machine learning, predictive analytics, and prescriptive automation.
| Capability | Weave | Legacy MES |
|---|---|---|
| Deployment Time | Weeks | 12-18 months |
| Cloud-Native | ✓ | ✗ |
| Unified Namespace | ✓ | ✗ |
| Multi-Site Scalability | ✓ | Limited |
| AI/ML Ready | ✓ | ✗ |
| API-First | ✓ | Limited |
Security You Can Trust
Built on enterprise-grade infrastructure with the security, governance, and compliance features your organization demands.
Azure-Native Hosting
Hosted on Microsoft Azure with enterprise SLAs, global availability, and automatic scaling.
Tenant Isolation
Complete data isolation between tenants with dedicated resources and encrypted data at rest and in transit.
RBAC & Audit Trails
Role-based access control with comprehensive audit logging for every action across the platform.
Secure Edge-to-Cloud
TLS-encrypted communication from factory floor to cloud with certificate-based device authentication.
Compliance Ready
Foundation built for SOC 2, ISO 27001, and industry-specific compliance with documented controls.
API-First Platform
Every feature accessible via REST APIs with comprehensive documentation and webhook integrations.
Calculate Your ROI
See the potential savings from reducing unplanned downtime across your manufacturing operations.
ROI Calculator
Reduce Downtime
Fewer unplanned stops
Improve Throughput
Higher line productivity
Increase Visibility
Real-time across all lines
Standardize Ops
Unified data model
Accelerate DX
Weeks, not years
Proven in Production
See how a leading manufacturer deployed Weave to transform their operations.
"Weave gave us the unified view of our plant floor we'd been trying to build for years — and we were live in under three weeks. The impact on our downtime alone justified the investment within the first quarter."
3 plants with siloed data, no real-time OEE visibility, and 40+ hours/month of unplanned downtime per line.
3 production lines connected in 2 weeks. Edge agents deployed alongside existing PLCs with zero disruption.
35% reduction in unplanned downtime, 10x faster root-cause identification, real-time OEE dashboards across all connected lines.
Expanding to 12 additional lines across 2 plants, with predictive maintenance as the next use case.
Where We're Going
Weave is just the beginning. Here's our roadmap to becoming the manufacturing intelligence platform.
Core Platform
Edge connectivity, Unified Namespace, real-time OEE dashboards, event correlation, and secure multi-tenant SaaS delivery.
Intelligent Operations
AI-assisted tag mapping, prescriptive workflows, advanced anomaly detection, and expanded connector ecosystem (Ignition, Kepware, more).
Weave Thread Platform
Multi-site benchmarking, digital thread traceability, AI-powered continuous improvement, and the full Weave Thread enterprise platform vision.
Schedule a Demo
See Weave in action with your use case.
Launch a Pilot
Go live on your first line in 30 days.
Scale Across Sites
Expand to full plant and multi-site rollout.